Key Feature of Relink Extrusion Tools
When it comes to wire and cable manufacturing, choosing the right extrusion tips and dies is crucial for ensuring product quality and production efficiency.
Our extrusion tips and dies are engineered with cutting-edge precision manufacturing to deliver outstanding performance in wire and cable insulation and sheathing applications. Our tools ensure optimal material flow, minimal waste, and consistent product quality even under demanding production conditions.
Ultra-Tight Concentricity
Relink extrusion tools achieve exceptional concentricity of up to 0.005 mm (0.0002 inches). This precision ensures perfectly uniform insulation thickness around the conductor, reducing material consumption, minimizing scrap, and improving electrical performance of the final cable.
Super-Hard Material Inserts
We use premium natural or polycrystalline diamond (PCD) and tungsten carbide inserts in our wire guides and dies. These materials provide superior hardness and resistance to abrasion, allowing tools to maintain performance at high extrusion speeds without rapid wear.
Extended Tool Life
Thanks to the extreme durability of diamond and carbide components, Relink tools offer significantly longer service life compared to standard steel tooling. This reduces downtime for tool changes and reconditioning, lowering overall production costs.
Uniform Insulation and Material Savings
Precise guidance and die design enable consistent wall thickness, preventing eccentric insulation that could lead to cable failure. Customers benefit from reduced polymer usage (up to 5-10% savings in some applications) and lower reject rates.
Suitable for High-Speed Extrusion
Our tools are optimized for modern high-line-speed processes, maintaining stability and precision even at elevated temperatures and pressures common in LV/MV/HV cable manufacturing.
Custom Tooling Options
Relink offers fully customized extrusion tips, dies, and guides tailored to your specific conductor sizes, insulation materials, and production requirements.