RELINK

Relink premium wire cable manufacturing solution

Empowering Your Production with Precision, Efficiency, and Innovation

Relink Inc.

Relink’s Wire & Cable Manufacturing Solution

Relink offers a complete suite of high-precision parts and consumables for your line, including premium wire drawing die options and extrusion tools. We ensure seamless production, reduced wire breakage, and superior wire quality for cable manufacturers worldwide.

Wire Drawing Dies

Nano Die, PCD Die & Other Wire Drawing Dies (0.15-24.9mm) for high wear resistance & accurate wire shaping. Relink tools cover various wire materials.

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Extrusion Tips & Dies

High-durability tips and dies for cable insulation and jacketing, ensuring consistent coating thickness and quality in downstream processes.

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Lubricant Powder

Advanced lubricants for reducing friction, cooling dies, cleaning metal dust, enhancing die life & wire surface quality.

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By selecting these cutting-edge tools, production managers can seamlessly transition to a more reliable wire cable manufacturing solution that significantly reduces the overall cost-per-kilometer.

Relink’s Advantages

Relink is committed to delivering value and competitiveness through innovative products and unparalleled support.

  • Premium Quality: Our wire drawing dies, extrusion tips & dies, and wire drawing powder are manufactured to the highest standards, ensuring durability and precision.

  • Comprehensive Solutions: Relink provides all critical consumables, streamlining procurement and ensuring compatibility across the wire drawing process.

  • Expert Consulting: Tailored guidance on die selection, lubrication optimization, and equipment maintenance to maximize efficiency.

  • Global Supply Chain: Timely delivery and competitive pricing through strategic partnerships with leading manufacturers.

  • Customer-Centric Vision: We empower customers to achieve market leadership by reducing costs, improving production quality, and accelerating project timelines.

Our Vision: To create lasting value for our customers by providing innovative, reliable solutions that drive competitiveness in the wire and cable industry.

Customer Case

Customer Problem

Process Parameters:

  • Blank: Ø2.00 mm, tensile strength (σ) = 850–865 N/mm²Finished Wire: Ø1.17 mm, σ = 890–1000 N/mm²

Drawing Process:

  • Dry Drawing: Lamnea Bruk drawing line, reducing from Ø2.00 mm to Ø1.21 mm using sodium-based lubricant (Panchemical S1280, Italy).

  • Skin-Pass: Nano-dies (1.17 mm) in a wet drawing process using 10% concentration liquid emulsion (Panchemical L3019, Italy), winding speed 10 m/s.

Relink Solution

RELINK offers high-quality nano-dies (likely polycrystalline diamond, PCD, given the “nano” designation and industry context) with superior craftsmanship and advanced coating processes, justifying their higher price. These dies achieve significantly improved durability (30–50 tons) and maintain the copper-plated wire’s original color with no discoloration, addressing both durability and quality concerns.

RELINK Nano-Dies Characteristics

  • Material: CD-grade or Compax™ PCD, ideal for 1.17 mm copper-plated wire, with high hardness and polished finish to minimize adhesive wear.

  • Coating: PVD TiN or DLC coatings reduce friction (µ ≈ 0.05–0.1) and enhance wear resistance for 10 m/s wet drawing, surpassing competitor coatings.

  • Durability: 30–50 tons per die (100–333x improvement over 150–300 kg), maintaining original copper wire color for high-quality welding.

Applications

As a specialist in the manufacturing of diamond dies and tools for the wire drawing and the cable industry, Relink is supplying various customers, mainly in the following industrial fields:

Relink Wire Cable Applications

Applied Industries

  • Energy (Low, high & very high voltage)

  • Automotive

  • Data

  • Electronics

  • Building

  • Consumer goods

  • Aeronautics

  • Chemicals

  • Medical

  • Watch industry

  • Industrial equipments

  • Cold forming

  • Environment…

Our core competency centers around high-performance wire drawing die solutions. As a premier manufacturer, Relink proudly highlights next-generation Nano Die and premium PCD Die choices as our flagship products, engineering them for maximum drawing speeds and zero-defect wire surfaces. To support diverse global production requirements, we also provide robust Tungsten Carbide Die (T.C die) alternatives, creating a comprehensive tooling framework that safeguards your line from wire breakage and unpredictable downtime. By integrating these premium tooling options into our comprehensive wire cable manufacturing solution, cable factories can effectively control total tooling costs. Every Relink wire cable manufacturing solution is strictly engineered to streamline operations and maximize output per kilometer, making it the preferred wire cable manufacturing solution for high-standard modern factories.

Wire Drawing Dies

Extrusion Tip & Dies

Wire Drawing Powder

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