Extrusion Tip & Dies
Extrusion tip and dies are essential components in the wire and cable extrusion process, used to shape materials with unmatched precision. They guide and shape materials as they are pushed through, ensuring the final product has the desired shape and quality.
Product Series
Extrusion Guides & Dies
Description:
Materials include Steel, Carbide, Diamond, and Hastelloy. Precision guides and dies for cable extrusion, available in steel, carbide, diamond, or hastelloy. Suitable for PVC, PE, PU, PEEK, rubber cables, and fiber optics.
Applications:
Used in low, high, and very high voltage cables, submarine, railway, aeronautics, automotive, and medical industries.
Key Features:
High concentricity, wear resistance, and compatibility with various crossheads (e.g., 4/6, 12/14).
Diamond-Tipped Guides
Description:
Guides with diamond inserts (0.10 to 5 mm) designed for high-speed cable insulation.
Applications:
Automotive, aerospace, energy, data, and telecom cables.
Key Features:
Reduces wear, ensures precise centering, minimizes material overuse, and enhances durability.
Breaker Plates
Description:
Hardened steel or hastelloy breaker plates for extrusion lines.
Applications:
Suitable for any extrusion line, ensuring consistent material flow.
Key Features:
Customizable dimensions, robust construction for high-performance extrusion.
Nitrogen Injectors
Description:
Diamond-tipped nozzles for nitrogen injection in extrusion crossheads, with diameters starting from 1 µm.
Applications:
Specialized cable manufacturing requiring precise gas injection.
Key Features:
High precision, compatible with various crosshead sizes, and durable diamond tips.
Extrusion Tool Cleaning Device
Description:
Cleaning system using an alumina oxide fluidized bath for extrusion tools.
Applications:
Maintenance of guides, dies, and other extrusion tools.
Key Features:
Short cleaning cycle, compatible with all materials, no tool damage, available as a service or standalone device.
Custom-Made Extrusion Tools
Description:
Tailored guides, dies, and tools for special cables, including large dimensions (up to Ø350 mm) and complex shapes.
Applications:
Submarine, high/very high voltage, aeronautics, and special-profile cables (e.g., coaxial, air/gas injection).
Key Features:
Custom geometries, high durability, suitable for aggressive environments.
Key Features
High-Precision Diamond Tools
Utilize responsibly sourced natural, monocrystalline, or polycrystalline diamonds (KPCS-compliant) with proprietary faceting for optimal crystal orientation, ensuring superior wear resistance, low friction, and biocompatibility for applications like wire drawing dies and extrusion guides, delivering high durability and excellent return on investment.
Versatile Extrusion Tooling
Should provide a comprehensive range of customizable extrusion tools, including diamond-tipped guides, breaker plates, and nitrogen injectors, compatible with various cable types (e.g., PVC, PE, PEEK) and crosshead sizes (2/6, 4/6, 12/14), supporting industries like automotive, aerospace, and telecommunications with precision and reliability.
Advanced Manufacturing and Support Services
Require in-house expertise in laser and ultrasonic machining for precision tool production, coupled with services like tool repolishing, cleaning devices using alumina oxide fluidized baths, and technician training for die shop management, ensuring consistent quality, minimal downtime, and tailored client support.
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Related Products & Service
RELINK delivers precision cemented carbide solutions, with tailored services for durability and efficiency in tungsten carbide products.
- Strict Quality Inspection & Packaging Process
- Wire & Cable Manufacturing Solutions
- Wire & Cable Drawing Dies Products
- Wire Drawing Lubricant Products
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Landline
0086 ( 731 )-2833 8048